Temperature control system



June 5, 1951 A, B, NEWTO 2,555,990

- TEMPERATURE CONTROL sYsmM Filed July 25, 1947 Sheets-Sheet 1 SEE-E- 74 INVENTOR.

,yzwm a. mew/m BY June 5, 1951 Filed July 25, 1947 A. B. N EWTON TEMPERATURE CONTROL SYSTEM 2 Sheets-Sheet 2 inn ur- LLL III 1 x. IN V EN TOR.

Patented June 5, 1951 TEMPERATURE CONTROL. SYSTEM Alwin- B. Newton, Dayton, Ohio, assignor to Chrysler Corporation, Highland Park, Mich, a

corporation of Delaware Application July '25, 1947, Serial No.- 763,596

2 Claims. 1

This invention relates to a control means adapted for use inconjunction with an. air conditioning system. 7

It is an object of this. inventiontoprovide a means to control the. operation or. the burner of a heating system or compressor of a. cooling system in response to'thetemperature of conditioned air being delivered by the system and in response to the temperature of the outside air.

It is av further object of. the invention. to alter the supply air temperaturev as outside temperature decreases.

It: is an additional object of.-the. invention to provide adjustable means for selecting the rate of response of the-control to.- changes: in temperature. This selection permits the proper operating temperatures to be selected for each installation. The insulation. andv other factors vary in 'difierent buildings and therefore the optimum relation between. the temperature of supply air and outside air may be different for difi'erent buildings.

Individually controlled outlet grilles employing a bellows and a temperature responsive expansible-medium to activate the bellows are well known: in the art-and have: been provided for each room of a building. These grilles may be made tooperate over a relatively large temperature diilerential, for example, as great. as 8 degrees Fahrenheit, to operate the grille between its limits of a fully opened position and a fully closed position. It is an object of this invention. to provide a control which can. utilize this feature of these grilles to improvethe comfort. results asthe outdoor temperature changes. 7

It is also an object of this invention to provide in this control means to adapt the control to use in conjunction with. individually controlled grilles having a relatively small temperature differential between open and closed positions. Grilles of this latter type are described in my copending application Serial. No. 720,081 filedJanuary 3-, 1947 now Patent No.- 2,533,175,. issued December 1950.

It is also an object of. this invention. to provide a control adapted for use incombination with individually controlled grille outletsv to rooms and adapted to provide an air supply temperature which has an inverse relationto outside temperature. Because of heat radiation from. cold walls and other tactors human. comfort: requires a warmer room temperature in cold weather than in warm weather. By increasing. the air supply temperature in cold weather more than the amount required to maintain a constant room temperature, the room temperature increases slightly causing the individual grille to partially close. The partially closed grille in its new position is static at the higher room temperature which produced this position. Thus the room temperature has been stabilized at a higher value and. deviation from this value rather than from the original room. temperature will be required to alter the grille position to adjust the room. temperature.

Although the control means. to be described herein is equally applicable to a heating. or a cooling system the description. and drawings herein. show the device in. combination with a heating system which. is a typical application of the device. The invention. is not, however, so limited In addition, although the control has been shown as a means for controlling the delivery of heated air the control may be utilized to control the. delivery of other heating me-- diums either fluid or vapor, as for example, water or steam.

In the drawings:

Fig. 1 is a diagrammatic view of a heating system;

Fig- 2 is a plan view of the control;

Fig. 3 is a view of a portion of the control showing the levers therein in a different position;

Fig. 4 is a graph showing the relation of the temperature of air being delivered by a furnace to the temperature of outside air;

Fig.. 5 is a horizontal section of a modified form of control adapted. to regulate the flow of a gaseous fuel. to a burner;

Fig. 6' is a diagrammatic view of a system in.- corporating the control illustrated in. Fig. 5.

In- Fig. 1, a central heating system is illustrated which is adapted to heat a plurality of rooms. Rooms l0, l2 and I4 are illustrated. The heating system includes a burner IS, a furnace I! having aheat exchange portion I8, an inlet 20 for air, a fan 22 adapted to blow this air into contact with the heat exchange portion I8, and ducts 24, 26' and 28' leading to the rooms l0, l2, and M respectively. A grille 30 is provided in each room in operative relation with the end of the duct associated with that room. A stack 32 is provided for the. discharge of gases from the furnace.- The stack 3-2 is connected with the heat exchange-portion l8.

A. control 34 is. operatively associated with the burner [6. The control illustrated. incorporates means to make an electrical contact under selected conditions. The control, if desired, may regulate the flow of a fuel such as gas rather than I8 resists movement of the bellows.

the flow of electricity. The burner is adapted to be turned on or to have its fuel supply increased when the electrical contact is made and turned off or have its fuel supply decreased when the electrical contact is broken. It is common practice to so control a burner and for this reason a detailed description thereof will be omitted. The control 34 is provided with a bulb 36 which in the drawing is positioned in the plenum cham ber 38 of the furnace and subjected to the heat of the air which has been heated by the furnace. The bulb may, if desired, be placed at other locations where it is exposed to the air heated by the furnace. The control 34 is also provided with a bulb 40 which is positioned outside of the building and exposed to the atmosphere. Electrical lines 4|, 42 and 44 have been diagrammatically shown to illustrate the electrical relation between control 34 and burner I6.

Referring to Fig. 2 the construction of the control 34 is illustrated. The control 34 is assembled in a housing 46. A dome 48 is secured to a side wall of the housing. A pressure responsive bellows 50 is positioned within the dome 48 and cooperates therewith to form a gas tight compartment 52. The bulb 40 is connected to the compartment 52 and the compartment 52 and bulb 40 are filled with an expansible medium so that temperature changes will cause the medium in the bulb 40 to activate the bellows 58. A spring 54 resists compression of the bellows and a stop 56 is provided to limit the compression of the bellows. A nut 55 adjusts the compression of spring 54 and thereby shifts the point 9!, hereinafter referred to, horizontally on the graph of Fig. 4. A rod 58 is secured to the bellows and adapted to be moved axially by compression or expansion of the bellows. An L-shaped lever 60 is pivoted at 62 and has one leg thereof adapted to be engaged by the rod 58. Movement of the rod 58 rotates the lever 60 about the pivot 62. The other leg 64 of the lever 60 is provided with a terminal 66 adjacent the end thereof which is insulated therefrom and has the electrical wire 44 secured thereto. A spring 68 urges the lever 60 into engagement with the rod 58. Terminal 66 is positioned in a predetermined position for each outside temperature by the apparatus described.

A similar mechanism is provided to control the positioning of a second terminal HI. A dome 12 is associated with the housing 46 and contains a bellows element 14 which cooperates with the dome 12 to provide a gas tight compartment 16. The compartment 16 is connected to the bulb 36 and the bellows element 14 is thus activated by expansion and contraction of the medium provided in the compartment 16 and bulb 36. A spring A stop 80 limits movement of the bellows. A nut 19 adjusts the compression of spring 18 and thereby shifts the point 9|, hereinafter referred to, vertically on the graph of Fig. 4. A rod 82 is operatively connected to the bellows and adapted to be moved in response to contraction and expansion of the bellows element 14. A lever 84 ivoted at 86 carries the terminal 18 which is insulated therefrom. Means are thus provided to position the terminal in predetermined position for each temperature in the plenum chamber of the furnace. The actuation of the burner is dependent therefore upon both outside temperature conditions and the temperature of the air in the plenum chamber 38 of the furnace.

Fig. 4 is a graph illustrating the relatiQnfih p sponse to decrease in outside temperature.

between the temperature in the plenum chamber 38 and the outside temperature. It is common practice to provide a higher temperature in the plenum chamber of a furnace as the outside temperature decreases. This is necessary to sustain a predetermined temperature in a room. The line 88 illustrates this relationship on the graph of Fig. 4 which plots temperature of air being delivered by the furnace against the outside temperature.

It has been found that it is often insufficient to maintain the same predetermined temperature in a room for all outside temperature conditions. Human comfort demands that the room temperature increase as the outside temperature drops. The requirement for additional temperature to maintain a uniform standard of human comfort is occasioned by factors such as radiation from cold walls. Means are provided herein to effect this result and increase the room temperature in response to drops in outside temperature. This is reflected by a change in the slope of the line in the graph of Fig. 4. The line 88 plotted on the graph in Fig. 4 shows the amount that the temperature of air in the plenum chamber 38 of the furnace must be increased as the outside temperature drops to maintain a constant room temperature at a fixed grille position and the line 90 shows the manner in which the plenum chamber temperature may be increased an additional increment as the outside temperature drops so that the room temperature will actually be increased.

A means is provided which is adapted to resist movement of the terminal 18 as the temperature of air in the plenum chamber increases in re- The movement of the terminal in for a given increment of temperature change may be adjusted by means consisting of a link 92, a lever 94 pivotally mounted in the housing 46 at 96 and a spring 98 which is operatively connected at one end to the lever 94 and at its opposite end to an adjusting mechanism I00 secured to the housing 46. The link 92 is provided with end portions which are curved upwardly and toward each other. The lever 84 is provided with an extension I82 which engages one of the end portions of the link 92. The lever 94 has one end portion in engagement with the other end portion of the link 92.

Fig. 2 illustrates the relative positions of the lever 84, link 92 and lever 94 at a particular temperature illustrated on the graph in Fig. 4 as point 9! where the lines 81, 88 and 88 intersect. Fig. 3 illustrates a position of lever 84, link 92 and lever 94 when a relatively high temperature exists in the plenum chamber 38. The movement of the terminal it in response to a given change of pressure of the medium in bulb 56 is retarded by spring 98 in increasing amounts as lever 84 -moves from the position shown in 2 to that shown in Fig. 3. The degree to which movement of terminal 10 is retarded at any given position may be predetermined by adjustment of the tension on spring 98. Thus the locus of conditions under which the contacts will close may be established as line 88, or line 98, or a variant thereof. This action is shown on Fig. 4 by the fact thatv the offset between lines 88 and 98 is very small at the lower plenum chamber temperatures. Spring 98 offers little resistance to the movement. of lever 84 from its Fig. '2 position due to the fact that the link 92 is in alignment with the points.

I02 and 86 of lever 84. However as the deflection of the lever 84 increases the angle between a line connecting points 88 and {02 a d link 92 increases a555,:oo

and. the moment arm by reason oi which spring 38 assists spring I8 inxopposing movement of rod 3! is increased in a substantially linear manner. In 'the illustration of Fig. 3 the force imparted to the linkage by'spring 50 tends to straighten the links 92 and 84 into alignment. Movement of the bellows element l4 must overcome this force which increases as the distortion of the bellows increases.

The line 81 plots the relation of the temperatures when the spring 98 is adjusted to zero tension. The movement of the lever '84 from the position shown in Fig. 2 is unresisted by the spring '98.

Means are provided in the control 34 to select the slope of the line in Fig. 4'. Adjustment of spring 98 will determine the slope of the line in Fig. 4. Line '81 therein shows the relation between outside temperature and the temperature of supply air delivered by the iurnace'whenv there is no tension in Spring 98. Line 88 shows the relation between outside temperature and supply air necessary to maintain a constant room temperature for a given grille opening. Line 90 shows the relation when the spring 98 has been tensioned sufiiciently to produce an additional increment of supply air temperature for given outside temperatures. Mechanical adjustment I and its manual control I02 provide the means for preselecting the desired tension of spring 98.

Mechanical adjustment I00 and its manual control I02 provide a means for the preselection of the desired tension of the spring 98. The control may be adapted to operate at its optimum efliciency in each installation. The insulation, air quantity etc. varies in different buildings and the optimum relation between the temperature of air delivered by the furnace and the outside air may be different for different buildings. That is, if the building has poor insulation the required temperature in the plenum chamber for a given outside temperature would have to be great.

A permanent magnet I04 is provided to impart magnetic lines of force to the link 60 and the link 84. This magnetic force tends to hold. terminals'GG and I0 in contact so that they are separated with a snap and are brought together with a snap. Arcing' over a small gap is thus prevented. An adjustment I06 is provided on the ma net. The adjustment comprises a threaded element which penetrates the housing 46 and. is adapted to vary the relation of the magnet to the ends of the levers 60 and 84 to thereby vary the air gap between the magnet and the levers and vary the amount of magnetism used to effect the snap action of the terminals.

Difierent expansible mediums may be selected for bulbs 45! and 36 so that the relationship between inside and outside temperatures may be substantially linear as shown in Fig. 4 over a wide range of temperature level.

This control system has been described as adapted for use in combination with the individually controlled outlets in rooms as described in my copending application, Serial No. 720,081 which are adapted to maintain a constant room temperature. By delivering heated air that is at a temperature higher than is required to maintain the constant room temperature the latter grille partially closes to reduce the amount of hot air delivered to the room thus slightly increasing the temperature corresponding to a static position of the grille. The sensitivity of the system is thus increased and the room temperature will not fluctuate over the entire 8 range referred to above. The combination of grille and control provides a constant room temperature for a given outside temperature while the individual grilles adapt the system to the requirements of individual rooms.

Referring to Fig. 1 an additional feature of the control system is illustrated. A partition 29 separates air inlet 23 from furnace II. A damper 3| is hinged to this partition and adapted to cover an opening 33 in the partition 29. The damper 3'I is hinged so that air may not enter furnace i'I through opening 33 but air from the plenum chamber 38 when under a sufficient pressure may mix with the air in inlet 25! and be recirculated. When the grilles 3% partially'close the pressure of air in plenum chamber 38 builds up and damper 3I opens and heated air from the plenum chamber is recirculated through the fan 22. The fact that some of the air being supplied to the furnace is thus preheated lowers the requirement for heat from the burner I6. Bulb 36 which is located in the plenum chamber controls the operation of the burner and therefore the recirculation of air is able to effect a reduction in the output required of burner IS. The proportion of bypassed air in the supply air determines the amount of burner operation required. It should be noted that the desired plenum chamber temperature is established by the bulb 40 so that the outside temperature dictates the necessary plenum chamber temperature.

Fig. 6 illustrates a modified system wherein a control is adapted to regulate the flow of gaseous fuel to the burner of a furnace. In Fig. 6 a burner (not shown) is operatively connected to a supply pipe II2 having a valve II4 pivotally mounted therein on a shaft HE. A case II 6 is provided with a diaphragm I I8. A lever I20 is keyed to shaft H5. A rod I22 is operatively con nected to diaphragm H8 and lever I20. A spring I24 yieldably resists deformation of diaphragm H8. Case H6 is sealed and connected to a control I26 by a pipe I28. A pipe I30 connects con trol I26 to supply pipe H2 upstream of the valve II4. A line I3! containing a metering orifice connects the portion of case H6 which is above the diaphragm II'Il to pipe H2 at a point downstream from valve H t. A line i129 containing a metering orifice connects the portion of case H3 which is below diaphragm H8 to pipe IE2 at a point downstream from valve I I 4.

In. Fig. 5 the control I25 is illustrated in detail. The control I26 is contained in a gas tight housing I32. A dome I34 is secured to a side wall of the housing. A pressure responsive bellows I36 is positioned within the dome I34 and cooperates therewith to form a gas tight comvpartment I38. A bulb I40 is connected to compartment I38 and the compartment I558 and bulb I40 are filled with an expansible medium so that temperature changes will cause the medium in the bulb I40 to activate the bellows I35. The bulb I40 is positioned outside the building and. exposed to the atmosphere in the same manner as the bulb 40 which was described with reference to Fig. 1 and 2. A rod I 42 is secured to the bellows. An L-shaped lever I44 is pivoted at I46 and has one leg thereof adapted to he engaged by the rod I42. Movement of the rod I42 rotates the lever I44 about the pivot I46. The other leg I48 of the lever I44 has a valve element I50 in the form of a pad secured to the end thereof. Valve element I53 is positioned in a predetermined position for each outside temperature by the apparatus described.

A similar mechanism is provided to control the positioning of a second valve element I52. A

dome 054 is associated with the housing I32 and contains a bellows element I56 which cooperates with the dome I54 to provide a gas tight compartment I58. The compartment I58 is connected to a bulb I60 and the bellows I56 is activated by expansion and contraction of a medium provided in the compartment I58 and bulb I60. Bulb I60 is positioned in the plenum cham-- ber of the furnace in the same manner as bulb 36 which was described with reference to Figs.

1 and 2. A lever I62 is pivoted on the housing- I32 at I64. A lever I66 is pivoted on the housing I 32 at I68. A plate member I10 is also pivoted at I68. A spring I12 connects lever I62 and plate member I10 so that lever I62 is urged in a counterclockwise direction. A threaded element I14 is positioned between levers I62 and I66 and in engagement with these levers. The threaded element I14 is threaded upon an adjusting rod I16 carried by the plate I10. A knob I18 is provided on rod I16 for manual adjustment thereof. rod I80 is operatively connected to the bellows I56 and adapted to engage the lever I66 in response to contraction and expansion of the bellows I56. Means are thus provided to position the valve element I52 in a predetermined position for each temperature in the plenum chamber of the furnace. The valve element I52 is connected by a flexible tube I82 to the pipe I30. It will thus be seen that the valve element I56 when properly positioned can close the tube I82 so that gas cannot be emitted therefrom. When valve element I50 is positioned away from valve element I52 so that gas may escape from pipe I and tube I 82 the housing I32 is filled with gas which enters case II6 by means of pipe I28. The gas pressure within the housing I32 is transmitted to the case H6 and controls the position of the diaphragm II8. When a relatively large gas pressure exists in control I26 and case II6 the diaphram H8 is moved downward against the reaction of spring I24 and the valve H4 is opened so that gas may flow through supply pipe H2. The gas pressure above diaphram H8 is dependent upon the rate of escape of gas through bleed line I3I. The rate of flow of gas from tube I82 is dependent upon the position of valve element I50 relative to the valve element I52. The position of valve H4 is thus dependent upon the relative positions of valve elements I52 and I56. A modulating control of the supply of gaseous fuel to a burner is thus provided. When the valve I I4 has been opened and the temperature responsive bulbs I and I60 effect an operation of the control apparatus so that tube I82 is closed by valve element I the gas in housing I32 and case H6 is bled off by line I28, I92 and I3I and the spring I24 is able to return the diaphragm to its upper position thereby closing valve H4. The supply of fuel to the burner is thus dependent upon both outside temperature conditions and the temperature of the air in the plenum chamber of the furnace which are measured by the bulbs I40 and I respectively.

Means are provided in the control I26 to select the slope of the line in Fig. 4. Adjustment of the threaded rod I16 and the threaded element I14 will change the effective lever arms which will transmit motion from rod I80 to the lever I62. This will determine the slope of the line in Fig. 4. This adjustment is similar to. the

adjustment of spring 98 described with reference to Fig. 2. A permanent magnet I84 may be provided for the same purpose that was described with reference to magnet I04 in Fig. 2 if desired. Adjustment of screw I86 which positions magnet I84, effects the amount of change in temperature at bulbs 36 or 40 which produces a given change in position of valve I I4 in Fig. 6. Further adjustment of screw I86 will cause the valve elements I50 and I52 to operate in a snap-acting manner to give on-oif control.

It is preferred that the control illustrated in Fig. 2 be associated with a vapor type fill in bulbs 36 and 40 and their associated components. It is also preferred a liquid type fill be used in bulbs I40 and I60 of the Fig. 5 apparatus. The lever systems illustrated are particularly adapted for use with these types of fill although they could be interchanged if desired.

I claim:

1. A control apparatus adapted to regulate the operation of a system adapted to deliver a heated medium, said apparatus comprising a first pivoted lever, a second pivoted lev'er, means associated with said levers and adapted to regulate said system in response to the relative positions of said levers, a first temperature responsive means adapted to rotate said first lever in response to changes in outside temperature, a second temperature responsive means adapted to rotate said second lever in response to changes in temperature of the medium delivered by said system, and means to increase the resistance of said second lever to rotation as the temperature of the delivered medium increases, said last men tioned means comprising a third pivoted lever having one portion adapted to travel in an arouate path, a link connecting said portion of said third lever and said second lever and adapted in one position to extend tangentially to said path and to transmit motion with an increased component tending to rotate said third lever as the rotation of said second lever increases and a spring opposing rotation of said third lever.

2. A control apparatus adapted to regulate the operation of a system adapted to deliver a heated medium, said apparatus comprising a first pivoted lever, a second pivoted lever, means associated with said levers and adapted to regulate said system in response to the relative positions of said levers, a first temperature responsive means adapted to rotate said first lever in response to changes in outside temperature, a second temperature responsive means adapted to rotate said second lever in response to changes in temperature of the medium delivered by said system, and means to increase the resistance of said second lever to rotation as the temperature of the delivered medium increases, said last mentioned means comprising a third pivoted lever having one portion adapted to travel in an arcuate path, a link connecting said portion of said third lever and said second lever and adapted in one position to extend tangentially to said path and to transmit motion with an increased component tending to rotate said third lever as the rotation of said second lever increases, a spring opposing rotation of said third lever and manually adjustable means for regulating the loading of said spring to thereby control the amount of motion transmitted to said second terminal by said spring opposed means.

ALWIN B. NEWTON.

(References on following page) REFERENCES CITED The following references are of record in the file of this patent:

UNITED STATES PATENTS Number Number Name Date McClain July 23, 1946 Lingen et a1 Apr. 20, 1948 FOREIGN PATENTS Country Date Great Britain Sept. 12, 1929 France Aug. 20, 1934 France Sept. 23, 1935 

